泵體系列
注油器系列
概述
??箱體用不銹鋼制成,泵體采用仿美鋁制技術(shù),油箱口部設(shè)計(jì)有回油和防塵機(jī)構(gòu),軸聯(lián)結(jié)部位采用獨(dú)特的防漏結(jié)構(gòu),減速箱采用鋰基潤滑脂潤滑,從而實(shí)現(xiàn)了工作過程中的零漏油,造型美觀,經(jīng)久耐用。是提升潤滑技術(shù)水平的理想產(chǎn)品。
性能和技術(shù)參數(shù)
??正常工作壓力 ——40MPa(出口M10X1)
??最大注油量——0.37ml/r
??工作電壓 ——380V
??電機(jī)轉(zhuǎn)速 ——1400r/min
??防爆電機(jī)的防爆等級(jí) ——ExdⅡBT4
安裝及外形尺寸
??將支架用螺絲鎖定或焊接在機(jī)床的某個(gè)部位即可?
??寬度 Width——230mm
??高度 Height——400mm
??長度根據(jù)泵體的頭數(shù)而變化
使用須知
注油器使用與保養(yǎng)
??1、注油器的工作介質(zhì)采用運(yùn)動(dòng)粘度在50度時(shí)為17~4000cst的潤滑油,油液的過濾精度不低于0.025mm,或采用80目的鋼絲網(wǎng)過濾。
??2、注油量的大小可油注油泵上的調(diào)節(jié)螺套調(diào)節(jié)。16MPa、32MPa、48MPa注油泵順時(shí)針旋轉(zhuǎn)、注油量減少,反時(shí)針旋轉(zhuǎn),注油量增大,調(diào)定后應(yīng)將其鎖緊,以防調(diào)節(jié)螺套在工作時(shí)松動(dòng)而使注油量發(fā)生變化。
??3、油箱內(nèi)應(yīng)注入經(jīng)過過濾的潤滑油后,方可搖動(dòng)手把,將泵體及管路中的空氣排除,即輸油管部有油滴出,方可接上主機(jī)注油點(diǎn)進(jìn)行工作。當(dāng)油箱內(nèi)油面降低至最低油位時(shí),應(yīng)及時(shí)補(bǔ)充潤滑油。
??4、視油罩用于觀察滴油情況,使用中應(yīng)保持清潔和防止破裂,不得隨意拆卸以免影響使用。注意視油罩不可用汽油清洗。
??5、注油器應(yīng)定期用清潔煤油進(jìn)行清洗,除去注油泵和油箱內(nèi)部的雜質(zhì)和污物。對(duì)于連續(xù)工作狀態(tài)下的注油器一般每隔一個(gè)月應(yīng)清洗一次。
注油器常見故障及排除方法
故障 |
故障原因 |
排除方法 |
不吸油(不滴油) |
吸油閥卡死,視油罩不密封 |
清洗注油泵中的閥,更換注油泵重新裝配,更換視油罩橡皮圈 |
不注油 |
注油閥不密封,注塞閥磨損,間隙增大 |
清洗修復(fù)注油閥,更換注油泵,更換柱塞 |
柱塞閥卡死 |
柱塞閥配合面拉毛,柱塞閥銹蝕,潤滑油不清潔 |
修理或更換柱塞閥,清洗并更換油箱內(nèi)的潤滑油 |
凸輪軸不轉(zhuǎn) |
超越離合器破損,減速器損壞 |
修理或更換零件,修理或更換減速箱 |
視油罩積油 |
吸油器積垢,不密封 |
清洗注油泵 |
外滲漏 |
油封損壞,紙泊墊圈損壞 |
更換 |
General
??Tank-body is made of stainless steel, Pump-body adopt technology of aluminum from America. Mouth of gasoline tank design the structure of oil return and dust-proof. Part of axis joint adopt particular structure of antileak. Reducing gear box adopt lithium grease to lubricate, so it is zero leak wear, which is ideal product for improving lubrication technology.
Performance and technical parameters
??Normal working pressure——40MPa(M10×1)
??Max oil supply flux——0.37ml/r
??Working voltage——380V
??Rotation speed of motor——1400r/min
??Classification of anti hazard motor——Exd II BT4
Installment dimension
??Lock with screw or weld bracket to machine part.
??Width——230mm
??Height——400mm
??Length is varied according to head quantity of pump
Working direction
??Use and maintain of oil ejector
??1、 Working medium of ejector adopt lubricant of 17~4000cst when
kinematic viscosity at 50. Filter precision of oil no less than 0.025mm,
or adopt steel net of 80 holes to filter.
??2、 Amount of oil ejecting may be adjusted through adjusting turn
buckle of filling pump. Amount of filling reduce when filling pump of
16MPa, 32MPa, 40MPa rotate clockwise; Amount of filling increase when it
rotate antilock wise , locking it after adjusting in order to avoid
variety of amount of filling due to adjusting thumbtack loosening during
working .
??3、 Handle can be shaken to exhaust air in the pump body and pipe after
filling lube filtered, e.g. end of oil pipeline drip oil, then connect
filling point of principal machine to work. It must complement to lube
in time when oil level lower the least in the gas oiline box.
??4、 Watching oil cover which is used to observe circus of drip oil must
be clean and no break during use. It can’t be dismantle at random
because use could be affected.
Note: Watching oil cover can’t be washed with gas oline.
??5、 Oil ejector must be washed with clean kerosene to eliminate
impurity and ordure of filling pump and inner of gas oline box
regularly. Usually oil ejector which is continuously used should be once
washed every two months.
??Ordinary fault and work out method for oil ejector.
Fault |
Reason of fault |
Working out method |
No suck oil(no drip oil) |
Blocking of sucking valve Blowby of watching oil cover |
Washing valve of filling pump replace filling pump and assembly again, replace rubber band of watching oil covet |
Pluger aid block |
Blowby of filling valve plunger aid abrasion |
Wash and repair filling valve |
Plunger aid block |
Fitting surface of plunger aid napping plunger aid rust uncleanness of lubricant |
Repair or replace plunger aid, wash and replace of gasoline box inner lubricant |
Camshaft can’t rotate |
Free wheel device damaging reducer damaging |
Repair of replace part, repair of replace reducer |
Watch oil cover accumulated oil |
Begriming and blowy of sucking valve |
Filling pump clean out |
Outer leakage |
Oil seal damaging, fail paper washer damaging |
Replace |
安徽力威精工機(jī)械有限公司成立于2010年8月,注冊(cè)資金550萬元整,公司地址位于安徽省蚌埠市淮上區(qū)工業(yè)園內(nèi),是一家專業(yè)從事潤滑系統(tǒng)研發(fā)與生產(chǎn)的民營企業(yè),主要是生產(chǎn)壓縮機(jī)潤滑系統(tǒng),配套廣泛,其中主要為化工、煤礦、天然氣、鋼廠、磨機(jī)及船用壓縮機(jī)較為廣泛。
安徽力威精工機(jī)械有限公司
地 址:安徽省蚌埠市長征北路878號(hào)
電 話:0552-3039348
傳 真:0552-3039248
Q Q:582234713
手 機(jī):18905529266(鄧經(jīng)理)
Email:ddzjx@126.com
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